Oct 07, 2020 To repair small cracks or holes in cinder block walls, you can use concrete. First, clean any parts of the wall that you plan to repair so the cement or mortar adheres securely. Hose the wall down or scrub it with a washcloth, then use a metal file to smooth out any rough edges. Use an epoxy compound suitable for engine block repair. With the stitches in place, apply the epoxy into the crack as far as you can put it and then fill the crack completely. Cover over the surface and smooth the epoxy for a neater join. Leave it to dry thoroughly for. The cost of repairing a cracked engine block can vary considerably depending on the garage you visit, the severity of the crack and the car you drive. The technique used to repair the crack can also affect the total and you may have to weigh up the sense in repairing it when it may be more cost-effective to buy a new engine or even a new car. Re: How to best repair crack in thermalite wall. Post by wes56 » Thu May 10, 2018 5:15 pm the new photo shows a strange ring shape in the central upper block,what is it.
If you see cracks in your external walls then you may well be worried that the structural integrity of your home is at risk. There is no need to panic, however, as only a small amount of cracks are symptomatic of a more serious underlying structural problem. The majority of the time these cracks can be easily repaired. This guide provides information around determining the type of crack you have, what course of action to take in particular how to repair your walls using crack stitching.
Repairing Cracks in Walls: What Do I Do?
Cracks appear in a wall for a number of reasons. They can occur as a new house ‘settles’ or when the construction materials expand and contract overtime with environmental changes. They can also be caused when the foundations of the house move. It is important to establish the root cause and then to take professional advice before making a judgement as to what action to take. Some minor cracking occurs naturally and there is no need for concern or action although it is always worth monitoring them closely for any change. There are other cracks that will need some form of repair work and others that will need more immediate and drastic attention.
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Categorising Cracks
The BRE (Building Research Establishment), who offer expert advice for the built environment sector, produced the BRE Digest 251 Assessment of Cracks in Houses. In this document, they identified six categories for cracks, which they describe along with the recommended crack repair method. You can see the categorisations below:
Usefully, the BRE link the width and number of cracks to the appropriate type of repair. The first three types of crack - 0, 1, 2 – only require redecoration and no major work. Those cracks described in 3 and 4 require more major work but it is only the fifth type of crack that indicates severe structural damage and needs urgent attention from a professional surveyor.
It is important to point out that even with smaller cracks, you should monitor them over time in case they increase in width. Any increase could be indicative of a more serious underlying issue. Those cracks that emerge over a short space of time, even small ones, are also potential causes of concern when compared to those that have been there for years.
Consult a professional structural engineer to confirm any diagnosis as well as an appropriate course of action.
Important Questions
If you consult a structural engineer or building professional they will want to know the following:
- How long have the cracks been there?
- Are they getting wider?
- Are they increasing in number?
It is worth making notes as to when any new cracks appear and take measurements. A pencil line can be drawn across the crack to monitor its movement.
Identifying Cracks in External Walls
There are two main types of crack that can appear in your masonry walls – vertical and stepped.
Vertical Cracks
Vertical cracks usually occur in foundation walls when there is insufficient support below. The main reason for this lack of support is when the soil beneath the foundation has not been properly compacted and compresses or even washes away.
The following is an example of a vertical crack:
Stepped Cracks
Stepped cracks usually follow mortar joints and are most common near the corners of buildings. They usually occur through wall movement related to foundation movement including subsidence.
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The following is an example of a stepped crack:
Why Are My Walls Cracked?
Cracks in walls can occur for a number of reasons. With new build houses, cracks can appear as the house ‘settles’ (settlement of soil due to the weight of the building). In older properties small cracks can be fairly common as building materials shrink overtime. We have divided the main causes of cracked walls into structural and environmental factors:
Structural
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- Subsidence – Subsidence is the downward movement/sinking of the ground that supports a building. These changes in ground conditions under and around a building can cause walls to move and cracks to appear. Subsidence is more common in areas with clay soil (mainly in the South of England), which can shrink in dry weather. Sandy and silty soils in the foundations can experience leaching when minerals get washed away. For more on Subsidence, read this guide from the ABI.
- The shrinking, drying out and degradation of construction materials like timber, plaster, and concrete.
- Structural failure – if an element of your house has been built incorrectly and subsequently fails then this can cause cracks to appear in your home.
- Corrosion of wall ties.
- Failure or damage of timber lintels over windows and doors.
- Mining – in former coal mining areas subsidence can occur.
- Heave - refers to upward ground movement as soil expands due to an increase in moisture content. When older trees and shrubs are removed, the ground can swell up as the moisture the tree had previously removed builds up.
Environmental
- Thermal expansion – this usually affects long or tall brick walls and the overall superstructure of the building. Cracks occur when the brick work is exposed to summer heat and there is a lack of sufficient control joints or expansion joints.
- Leaks – over time leaks can cause water to get into the render and for walls to crack.
- Freezing – ice can affect the render.
- Decay of materials.
- Moisture and temperature changes – significant changes in temperature and moisture like driving rain.
- Vibration from heavy traffic.
Internal Cracks
You may also experience the following types of internal crack in your home:
Internal Cracks in Plaster Walls
Cracks in plaster walls can occur if the plaster dried too quickly, if it was mixed incorrectly or as part of environmental change (like temperature/moisture) in your home over time. These types of cracks can be resolved with simple repairs. If the cracks return, are more than 5mm wide and/or there are corresponding cracks on the external wall then it could suggest wall movement and structural issues. These will need to be investigated.
Cracks around Windows and Doors
If you have cracks around a window or door, then these can be down to the failure of an old timber lintel or a shift in the foundations.
How to Repair Cracks in Walls
There is an inexpensive and highly effective way of repairing cracked walls called crack stitching. With a crack stitching kit you can repair vertical and stepped cracks to protect the structure of your home. You will need to follow instructions closely when repairing cracks in walls.
What is Crack Stitching?
Crack stitching is a permanent solution to cracks in masonry walls. It involves embedding stainless steel helical bars into horizontal slots into the mortar bed joints of your wall to restore structural integrity.
When do I need Crack Stitching?
If you have identified and resolved the underlying issue that is causing the cracks in the wall to appear, you are then a position to repair the cracks in your walls. Even if you have smaller cracks, it is worth repairing them sooner rather than later as water ingress from leaks or driving rain can make the problem worse. Only once the root cause of the cracks has been resolved you can progress with crack stitching.
How do I Use Crack Stitching
1. Cut a slot in the mortar bed just over 500mm either side of the vertical crack and to the correct depth, dependent on the wall thickness (see the chart below).
Wall Thickness | Depth of Slot | Depth of Bar |
102mm | 30mm | 20mm |
215mm | 40mm | 30mm |
2. Ensure the mortar is completely removed to reveal the top and bottom faces of the masonry. Remove all loose material (you can use a blow out pump) and then flush the joint with water. Normally vertical spacing is every 4 - 6 brick courses but check with a structural engineer if in doubt.
3. Mix the PermaCEM Anchor Grout thoroughly using the paddle mixer provided and load into the gun. Pump the grout to the back of the slot in a continuous even bead to approximately two thirds of the slot depth.
4. Push the helical bar firmly into the grout, making sure that the bar extends 500mm either side of the crack.
5. Apply a second bead of grout into the slot making sure that the bar is completely covered and with the trowel provided force the grout into the slot until it is approximately 10mm from the surface and ensuring that the bar and grout are firmly packed.
Repairing Cracks In Thermalite Blocks Prices
6. Finish by making good the bed joint and filling the vertical crack with an appropriate filler to match.
Read our full How to Guide on Crack Stitching.
Tips
If two or more cracks are close together then bars can be lapped (overlapped) ensuring that the bar extends 500mm either side of the outer cracks and that the laps are at least 500mm.
Helical bars should be bent and bonded at least 100mm around corners when cracks are within 500mm of the corner or a reveal etc. This system can be used for rendered or plastered walls.
Crack Stitching Products: What I Need to Repair Cracks in Walls
Permagard sell specialist crack stitching kits, which provide all you need to repair cracks in your wall. Our kits contain helical spiral bars, special grout, a mixing paddle, a mortar gun with nozzles as well as a trowel. Permagard offer both a standard crack-stitching kit and a heavy-duty kit for larger cracks.
Permacem Grout – grout the steel bars into place using Permacem Grout. This shrink compensated grout with added polymer additives which sets around the helical bar and develops compressive strength rapidly to prevent axial deflection of the helical bar under load conditions.
Products
1. Crack stitching kits
2. Heavy duty Crack Stitching
Permagard – Over 30 years’ property maintenance experience
Permagard are proud of our technical team who are available to advise you on all aspects of crack stitching. Whether you are a specialist installer or want help with installation our technical advisors are here to help. Give us a call today on 0117 982 3282.
Further Reading
We have removed the pebbledash from our 30s house which had an extension added to it in the 80s made from 'solid' 9' thermalite blocks. This has revealed a few cracks that go straight through the blocks. These are only a couple of mm wide but this is the time to sort it out. The plasterer has suggested that a sheet of expanded metal over the area should sort it out. Is this a sensible option?
I guess if it were 2 leaves of brick I would cut out the damaged brickwork and replace but it seems to be more difficult with a solid wall and supporting the existing wall plate.
What about stitching the damaged area? Would this be worth it or just go with the expanded metal.
Thanks in advance.
Matt